Welcome to Hebei rui lex Engineering Equipment Co., Ltd
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Electrolytic copper production line
2024-04-23Electrolytic copper production line
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An electrolytic copper equipment can improve the quality of copper as an electrical conductor and the electrolytic refining method is usually carried out in an aqueous solution. Electrolysis is the process of passing a current through an electrolytic solution or a molten electrolyte to cause a redox reaction on the cathode and anode. An electrochemical cell can undergo an electrolytic process when a DC voltage is applied. Copper electrorefining produces copper essentially free of impurities and separates valuable impurities from copper as recover as by-products.
Electrolysis and refining of copper:
A blister copper (Cu 99%) prefabricated plate was used as an anode, a pure copper flake was used as a cathode, and an anion and an anode were placed in an electrolytic bath, and an aqueous solution of sulfuric acid (H2SO4 ) and copper sulfate (CuSO4 ) was used as an electrolyte mixture. Under the action of direct current, copper is dissolved from the anode (Cu) into copper ions and moved to the cathode, and the copper ions reach the copper obtained after the cathode is precipitated (also called cathode copper). This kind of copper, called "electrolytic copper", is of high quality and can be used to make electrical products. The substance deposited on the bottom of the cell, called "anode mud", is rich in gold and silver and is very expensive. It has great economic value to be taken out and processed.
We are the best copper cathode equipment manufacturer in China, and our equipment can produce 99.97--99.99% copper cathode from scrap copper.
Each electrolytic copper equipment production line will be customized according to the combination of the customer's raw material supply capacity and the actual production workshop scale. Tailor-made electrolytic copper production lines for customers that suit their own interests.
Equipment production capacity can be customized: 1000-30000 tons/year.
Recycled copper electrolysis equipment
NO.
Equipment name
Power or material
1
Electrolysis tank
PP board welding (brick and cement mixed structure)
2
Electrolyte heating boiler
Evaporation capacity 1-5 tons, can use electricity or natural gas
3
SCR rectifier
Customized according to production capacity
4
Titanium heater
Customized processing with high-quality titanium tube, and the size of the titanium heater is customized according to the equipment
5
Acid resistant pump
65FP-26
6
High slot
custom made
7
Low slot
custom made
8
motherboard
Stainless steel 316L 2B
9
production capacity
customized: 1000-30000 tons/year.
E-mail:sales@copper-equipment.com
Web:www.copper-equipment.com
Wechat: +86186 1791 3742 -
Copper anode quantitative disc casting equipment
2023-09-25Copper anode quantitative disc casting equipment
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Also called two-step electrolysis. It is more suitable for bigger capacity production with raw material that has lower copper scrap rate (<95%copper purity). The process first transmits copper scrap to anode plates, then do the electrolysis for copper cathode production.
Anode plate process flow:
Charging copper scrap-> melting-> oxidation-> reductance-> disc casting-> assorting&trimming-> anode plate
Main machinery: Quantitative disc casting machine
Features:
Quantitative disc casting machine is a large-scale smelting and production equipment that can be used to cast the molten copper (also can be used for lead, tin and other non-ferrous metals) in the state of smelting into the anode plate with a specific shape, specification and weight requirements through an automatic process. The equipment has two functions: full automation of the production process and optional setting of anode weight.
Advantages:
· Full automation
· Patent weight control system of the anode plate
· Time-division control technology and fuzzy control technology to ensure the precision of quantitative casting.
· Disc body adopts time-division control technology and closed-loop control technology, center support, center drive or outer gear ring drive optional, disc drive accurate, stable speed, avoid flanging, to ensure the physical specification of the anode.
· The number of positive plates can be set, convenient forklift scheduling.
· The hydraulic station has a power protection function, so that the tundish, casting bag in the sudden power after the reset. -
Copper and zinc separation equipment
2023-09-25Copper and zinc separation equipment
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lThe whole set of equipment adopts smelting and vacuum distillation technology, and uses the different characteristics of vaporization and condensation of different metals to achieve the purpose of metal purification and alloy separation. The whole process has no pollution to the environment, the process flow is short, the metal recovery rate is high, the floor area is small, the consumption is low, and the benefit is good. Zinc alloy vacuum distillation is to separate zinc from zinc alloy in the form of zinc vapor by utilizing the difference in saturated vapor pressure of zinc, copper, aluminum, etc. in a vacuum environment.
lVacuum distillation technology is used to process copper-zinc alloy（brassiness）, aluminum-zinc alloy and other materials, and recover valuable metals such as copper, zinc, and aluminum. The main products are blister copper No. 0 zinc, No. 1 zinc and so on.
lZinc alloy vacuum distillation and separation furnace is mainly composed of vacuum furnace main body, electric control system, vacuum system, protective gas system and circulating cooling water system. -
Copper anode casting melting furnace
2023-09-25Copper anode casting melting furnace
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1. Melting furnace overview:
（1）. Raw material: Can be used for smelting copper scrap, copper alloy and other copper materials.
（2）. Heating method: electromagnetic induction heating.
（3）Production purpose: Melt waste copper (copper alloy) and cast copper anodes, copper ingots, and other special shapes.
2. Equipment type:
The equipment is equipped with crucible type electromagnetic induction heating copper melting electric furnace.
3. Number of equipment: one digital power supply and one furnace body
（1）. Model 1: RLKS-2000RT electromagnetic induction heating copper melting electric furnace
(1.1)Technical parameters
Melting furnaces with rated capacity can be customized on request！！！ -
PP Electrolytic Tank
2023-09-25PP Electrolytic Tank
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1. Electrolytic tank: The electrolytic tank is an electrolyte storage tank.
2. Electrolytic tank material: PP
3. The main body of the electrolytic cell is welded by high-quality PP plate. The outer part of the tank is reinforced with iron square tube, and the PPU-shaped groove is used for anti-corrosion protection outside the square tube, so, the electrolytic tank is more durable, and improving current efficiency, reducing tank voltage and saving energy.
4.Thickness range: 15-30mm
Width: 1000-1300mm ( 20-25mm thickness);
1000-1500mm (25-30mm thickness);
1000-1200mm (15-20mm thickness)
Length: Any length, can be customized.
Conventional dimensions: 1000 x 2000 mm; 1220 x 2440 mm; 1300 x 2000 mm; 1500 x 3000 mm.（Or customize the electrolytic cell with specific size according to the width of the workshop）
Color: Earthy gray. or customized colors.
The electrolytic tank is welded by high-quality PP plate. The outside of the electrolytic tank is reinforced with iron square tube. The iron square tube adopts PP U-shaped groove to prevent corrosion and make the electrolytic cell stronger.
Features:
· Excellent toughness and dimensional stability;
· Reliable insulation performance and good heat resistance;
· Resistance to acid and alkali, chemical resistance;
· Non-toxic, environmentally friendly and durable.
Application: copper secondary recycling, electroplating anti-corrosion industry, waste gas and waste water treatment, mechanical equipment, electronics industry, etc.
E-mail:sales@copper-equipment.com
Web:www.copper-equipment.com
Wechat: +86186 1791 3742
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Stainless steel motherboard
2023-09-25In the production of electrolytic copper, the quality of starting plate produced by seed plate electrolytic cell directly affects the quality of cathode copper. The main feature of the stainless steel motherboard independently developed by our company is to replace the traditional titanium plate with reusable stainless steel motherboard. Peel the starting board from the stainless steel main board, then process or repair the main board, and return it to the production system for reuse.
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The main board is made of stainless steel with a thickness of about 316L. The lifting lug is rectangular. The material is 99.99% cathode copper with a thickness of 2.5mm, which is welded (or riveted) on 316L main board. It has good conductivity. The three sides of the permanent motherboard are covered with PP strips, with a service life of up to 10 years. The edge of the starting plate produced by the motherboard is flat without notch or burr. The process is equipped with anode treatment device, residual anode cleaning device, cathode cleaning device, special crane and other equipment. All aspects of production technology are better than traditional methods.
E-mail:sales@copper-equipment.com
Web:www.copper-equipment.com
Wechat: +86186 1791 3742
-
Electrolytic copper equipment
2023-09-25Electrolytic copper production line
Read More
An electrolytic copper equipment can improve the quality of copper as an electrical conductor and the electrolytic refining method is usually carried out in an aqueous solution. Electrolysis is the process of passing a current through an electrolytic solution or a molten electrolyte to cause a redox reaction on the cathode and anode. An electrochemical cell can undergo an electrolytic process when a DC voltage is applied. Copper electrorefining produces copper essentially free of impurities and separates valuable impurities from copper as recover as by-products.
Electrolysis and refining of copper:
A blister copper (Cu 99%) prefabricated plate was used as an anode, a pure copper flake was used as a cathode, and an anion and an anode were placed in an electrolytic bath, and an aqueous solution of sulfuric acid (H2SO4 ) and copper sulfate (CuSO4 ) was used as an electrolyte mixture. Under the action of direct current, copper is dissolved from the anode (Cu) into copper ions and moved to the cathode, and the copper ions reach the copper obtained after the cathode is precipitated (also called cathode copper). This kind of copper, called "electrolytic copper", is of high quality and can be used to make electrical products. The substance deposited on the bottom of the cell, called "anode mud", is rich in gold and silver and is very expensive. It has great economic value to be taken out and processed.
We are the best copper cathode equipment manufacturer in China, and our equipment can produce 99.97--99.99% copper cathode from scrap copper.
Each electrolytic copper equipment production line will be customized according to the combination of the customer's raw material supply capacity and the actual production workshop scale. Tailor-made electrolytic copper production lines for customers that suit their own interests.
Equipment production capacity can be customized: 1000-30000 tons/year.
Recycled copper electrolysis equipment
NO.
Equipment name
Power or material
1
Electrolysis tank
PP board welding (brick and cement mixed structure)
2
Electrolyte heating boiler
Evaporation capacity 1-5 tons, can use electricity or natural gas
3
SCR rectifier
Customized according to production capacity
4
Titanium heater
Customized processing with high-quality titanium tube, and the size of the titanium heater is customized according to the equipment
5
Acid resistant pump
65FP-26
6
High slot
custom made
7
Low slot
custom made
8
motherboard
Stainless steel 316L 2B
9
production capacity
customized: 1000-30000 tons/year.
E-mail:sales@copper-equipment.com
Web:www.copper-equipment.com
Wechat: +86186 1791 3742
-
Electrolytic copper equipment
2023-08-09June 23rd. Russian customers are visiting our one-step new process electrolytic copper equipment in China. And prepare to sign contracts for the 1500 ton/year one-step process and the 3000 ton/year copper anode electrolysis project.
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We are the best copper cathode equipment manufacturer in China, and our equipment can produce 99.97--99.99% copper cathode from scrap copper.
Each electrolytic copper equipment production line will be customized according to the combination of the customer's raw material supply capacity and the actual production workshop scale. Tailor-made electrolytic copper production lines for customers that suit their own interests.
Equipment production capacity can be customized: 1000-30000 tons/year.
(+86)-318-7652022
Skype
Email
Hebei rui lex Engineering Equipment Co., Ltd.
Add：High-tech Industrial Park,Anping County, Hebei Province, China.
WeChat: +8618617913742
Tel：(+86)-318-7652022
E-mail：sales@copper-equipment.com
