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Copper anode quantitative disc casting equipment

Categories:News
Time of issue:2023-09-25

(Summary description)Copper anode quantitative disc casting equipment Also called two-step electrolysis. It is more suitable for bigger capacity production with raw material that has lower copper scrap rate (<95%copper purity). The process first transmits copper scrap to anode plates, then do the electrolysis for copper cathode production. Anode plate process flow: Charging copper scrap-> melting-> oxidation-> reductance-> disc casting-> assorting&trimming-> anode plate Main machinery: Quantitative disc casting machine Features: Quantitative disc casting machine is a large-scale smelting and production equipment that can be used to cast the molten copper (also can be used for lead, tin and other non-ferrous metals) in the state of smelting into the anode plate with a specific shape, specification and weight requirements through an automatic process. The equipment has two functions: full automation of the production process and optional setting of anode weight. Advantages: · Full automation · Patent weight control system of the anode plate · Time-division control technology and fuzzy control technology to ensure the precision of quantitative casting. · Disc body adopts time-division control technology and closed-loop control technology, center support, center drive or outer gear ring drive optional, disc drive accurate, stable speed, avoid flanging, to ensure the physical specification of the anode. · The number of positive plates can be set, convenient forklift scheduling. · The hydraulic station has a power protection function, so that the tundish, casting bag in the sudden power after the reset.

Copper anode quantitative disc casting equipment

(Summary description)Copper anode quantitative disc casting equipment

Also called two-step electrolysis. It is more suitable for bigger capacity production with raw material that has lower copper scrap rate (<95%copper purity). The process first transmits copper scrap to anode plates, then do the electrolysis for copper cathode production.

Anode plate process flow:

Charging copper scrap-> melting-> oxidation-> reductance-> disc casting-> assorting&trimming-> anode plate

Main machinery: Quantitative disc casting machine

Features:

Quantitative disc casting machine is a large-scale smelting and production equipment that can be used to cast the molten copper (also can be used for lead, tin and other non-ferrous metals) in the state of smelting into the anode plate with a specific shape, specification and weight requirements through an automatic process. The equipment has two functions: full automation of the production process and optional setting of anode weight.

Advantages:

· Full automation

· Patent weight control system of the anode plate

· Time-division control technology and fuzzy control technology to ensure the precision of quantitative casting.

· Disc body adopts time-division control technology and closed-loop control technology, center support, center drive or outer gear ring drive optional, disc drive accurate, stable speed, avoid flanging, to ensure the physical specification of the anode.

· The number of positive plates can be set, convenient forklift scheduling.

· The hydraulic station has a power protection function, so that the tundish, casting bag in the sudden power after the reset.

Categories:News
Time of issue:2023-09-25 14:50
Views:

Information

Also called two-step electrolysis. It is more suitable for bigger capacity production with raw material that has lower copper scrap rate (<95%copper purity). The process first transmits copper scrap to anode plates, then do the electrolysis for copper cathode production.

Anode plate process flow:

Charging copper scrap-> melting-> oxidation-> reductance-> disc casting-> assorting&trimming-> anode plate

Main machinery: Quantitative disc casting machine

Features:

Quantitative disc casting machine is a large-scale smelting and production equipment that can be used to cast the molten copper (also can be used for lead, tin and other non-ferrous metals) in the state of smelting into the anode plate with a specific shape, specification and weight requirements through an automatic process. The equipment has two functions: full automation of the production process and optional setting of anode weight.

Advantages:

· Full automation

· Patent weight control system of the anode plate

· Time-division control technology and fuzzy control technology to ensure the precision of quantitative casting.

· Disc body adopts time-division control technology and closed-loop control technology, center support, center drive or outer gear ring drive optional, disc drive accurate, stable speed, avoid flanging, to ensure the physical specification of the anode.

· The number of positive plates can be set, convenient forklift scheduling.

· The hydraulic station has a power protection function, so that the tundish, casting bag in the sudden power after the reset.

Parameter

No	Item	Parameter
1	Model specifications	20-mold disc quantitative casting
2	Disc diameter	8500mm
3	Drive method	Central support, peripheral drive
4	Machine power	60Kw
5	Anode plate weight	About 230Kg
6	Accuracy error	Less than ±2%
7	Percent of pass	>98%
8	Capacity	25-30t/h

Copper Scrap Solution Comparison
Process	Purity	Scrap Quantity	Product/Purity	Main Equipment
CCR	>95.2%	10KT-50KT/annually	Rod/99.9%	Furnace, Casting/rolling, fume treatment
Adding to upcast after refinery	>96%	1-3KT/annually	Rod/99.9%	Refining furnace, Up casting line
Adding to upcast without refinery	>99.5%	5-20KT/annually	Rod/99.95%	Up casting line
Direct Electrolysis	>96%	<2 KT/a nnually	Cathode/99.95%	Electrolysis system, water purification
Anode Electrolysis	90-92%	5KT-150KT/annually	Cathode/99.97%	Refinery furnace, fume treatment,anode caster, electrolysis system, water purification

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Next: Copper and zinc separation equipment

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